yellow_dolphin
Legacy Registered User
- City
- Melbourne
- State
- fl
Reading other cool rebuild threads like the Retro Wrangler, Gaucho, Eric's Rebuild,.... have inspired me to start this thread. This might not be as cool and might take a long time as I don't have the skills that all of you have but here we go.
I bought this M416 trailer in 2004 and used it for a while as it was. I fully disassembled it sometime at the end of 2007 or early 2008. In early 2008, a friend brought a welder and teached me the basics of welding. I then proceeded to fix a few spots in the trailer chassis and added D-ring shackle mounts to the rear of the chassis. After that, in May of 2008 I got all the trailer parts sandblasted except for the trailer bed (tub) as it is swiss cheese. Then my wife and I POR 15 the chassis (and related parts) and painted everything with Rustoleum.
Over the last year I have been painting, assembling, and wiring the trailer. As I said, I am a little slow.
This is where I am today!
- Sandblasted, POR15, Rustoleum and other paint, Non POR 15 has Ospho and regular primer.
- 80% new fasteners
- New U-bolts
- New Napa shocks
- New Goodyear Duratrac tires 215/85R16 (2)
- New C shackles and grease bolts and fittings
- New wiring harness
- Converted to 12 volts and 4 flat connector
- New redesigned leg positioning pin
What's next? Future plans not necessarily in this order.
- Modify new redesigned leg positioning pin. Shorter handle and thread. Add flats for wrench.
- Cable holder
- Check chassis flatness. I did not think to check it before but after looking at the pictures I am posting I realized that it might be bowed (bent) front to back.
- Spare tire carrier. Have not decided if it will be under like in some pickup trucks or in the tongue or on the rear like the CJs.
- Reconstruct tub or buy new tub. Wife vote is for a new tub and modify as needed.
- Add a tailgate. Have not decided on this but the wife wants a tailgate in the tub.
- Tub lid with gas shocks, hinges, locks, and a rack big enough to carry 4'x8' sheet and/or roof top tent.
- Gas can and water can holders.
- Contemplating a other amenities but this list is the basic setup.
I bought this M416 trailer in 2004 and used it for a while as it was. I fully disassembled it sometime at the end of 2007 or early 2008. In early 2008, a friend brought a welder and teached me the basics of welding. I then proceeded to fix a few spots in the trailer chassis and added D-ring shackle mounts to the rear of the chassis. After that, in May of 2008 I got all the trailer parts sandblasted except for the trailer bed (tub) as it is swiss cheese. Then my wife and I POR 15 the chassis (and related parts) and painted everything with Rustoleum.
Over the last year I have been painting, assembling, and wiring the trailer. As I said, I am a little slow.
This is where I am today!
- Sandblasted, POR15, Rustoleum and other paint, Non POR 15 has Ospho and regular primer.
- 80% new fasteners
- New U-bolts
- New Napa shocks
- New Goodyear Duratrac tires 215/85R16 (2)
- New C shackles and grease bolts and fittings
- New wiring harness
- Converted to 12 volts and 4 flat connector
- New redesigned leg positioning pin
What's next? Future plans not necessarily in this order.
- Modify new redesigned leg positioning pin. Shorter handle and thread. Add flats for wrench.
- Cable holder
- Check chassis flatness. I did not think to check it before but after looking at the pictures I am posting I realized that it might be bowed (bent) front to back.
- Spare tire carrier. Have not decided if it will be under like in some pickup trucks or in the tongue or on the rear like the CJs.
- Reconstruct tub or buy new tub. Wife vote is for a new tub and modify as needed.
- Add a tailgate. Have not decided on this but the wife wants a tailgate in the tub.
- Tub lid with gas shocks, hinges, locks, and a rack big enough to carry 4'x8' sheet and/or roof top tent.
- Gas can and water can holders.
- Contemplating a other amenities but this list is the basic setup.
Last edited: