• Notice for iPhone users: DO NOT use the image size reduction option when uploading photos to the forum. This causes portrait images to post as landscape. We have added a warning to the image insert pop-up as well.

Meet Rusty, 82 5.0 Build

STSFCTN

Active member
Silver Member
City
Centennial
State
CO
I had my emissions done today and passed with flying colors. They never looked under the hood and put N/A on the report for catalytic converter. There are literally 4 on there. I was really stressing and It was all for nothing. Oh well, at least I don't smell like gas after driving like I used to when I had my 67 Mustang.
The only thing I I'm struggling with now, believe it or not, is the windshield washer pump not working. I verified the pump does work with 12 volts, I verified power is going to the switch but power is not going to the switch to the pump. I have tried two separate switches that are grounded because I I'm using the intermittent wipers. I called Painless and they said it had to be the switch, I can't imagine buying a third switch but wanted to see if anyone ran through the same problem.
 

Attachments

  • 16664114285304072510615491068279.jpg
    16664114285304072510615491068279.jpg
    65.2 KB · Views: 11

Chamba

Not obsessed: focused.
Member
City
Vero Beach
State
FL
My first two brand new switches from Omix didn't work. Third one was the charm for me and it lasted about 6 months before I needed another. Shocking build quality at Omix.
 

STSFCTN

Active member
Silver Member
City
Centennial
State
CO
My first two brand new switches from Omix didn't work. Third one was the charm for me and it lasted about 6 months before I needed another. Shocking build quality at Omix.
Thanks, I guess I will try a 3rd.
 

STSFCTN

Active member
Silver Member
City
Centennial
State
CO
Ok 3rd switch worked because it was the correct one. The first 2 only had 6 prongs and the Crown unit has 7. The 7th prong was the washer power into the switch. Let's see how long the Crown unit last.
 

Attachments

  • IMG_20221027_142731414.jpg
    IMG_20221027_142731414.jpg
    69.4 KB · Views: 8

STSFCTN

Active member
Silver Member
City
Centennial
State
CO
I feel like I finally worked some bugs out with the 5.0 swap. I was getting lean error codes of 136 and 172. So I started to look for vacuum leaks. I bought a smoke machine and it paid for itself instantly. First I had smoke coming from the charcoal canister. I had the fuel tank and breather lines crossed. I drove it around and still not right where it would die on hard stops.
Afterwards I ran the test and got smoke out of my brand new 65mm BBK throttle body. I swapped out the original unit and smooth as butter. Besides causing a vacuum leak and making a VERY loud squealing noise I called BBK direct. They said this is totally normal and they don't seal properly and I need to sand down the sharp edges in the throttle body to stop the noise. BBK is JUNK in my mind and will never buy again.
 

barrys

Scrambler Junkie
Lifetime Member
City
East Norriton
State
PA
I feel like I finally worked some bugs out with the 5.0 swap. I was getting lean error codes of 136 and 172. So I started to look for vacuum leaks. I bought a smoke machine and it paid for itself instantly. First I had smoke coming from the charcoal canister. I had the fuel tank and breather lines crossed. I drove it around and still not right where it would die on hard stops.
Afterwards I ran the test and got smoke out of my brand new 65mm BBK throttle body. I swapped out the original unit and smooth as butter. Besides causing a vacuum leak and making a VERY loud squealing noise I called BBK direct. They said this is totally normal and they don't seal properly and I need to sand down the sharp edges in the throttle body to stop the noise. BBK is JUNK in my mind and will never buy again.
Wow. Totally normal that a new part needs "work" to function properly. They should call the place (probably in China) that makes them and modify their production process. BBK used to be good...20 years ago anyway.
 

Belizeit

CJ-8 Member
Gold Member
City
River Ridge
State
La
I had to look up what BBK was. Never heard of them. :shrug: Big Chinee company. Also biggest cell phone company
 

STSFCTN

Active member
Silver Member
City
Centennial
State
CO
Wow. Totally normal that a new part needs "work" to function properly. They should call the place (probably in China) that makes them and modify their production process. BBK used to be good...20 years ago anyway.
I have their shorty headers and they are nice and beefy. I don't know why I read across the internet that some leak and some don't but regardless, my tailpipes were spitting out water because the extra air was causing a lean mixture and running hot ashy plugs.
 

STSFCTN

Active member
Silver Member
City
Centennial
State
CO
Couldn't wait...Doors fully restored, installed with new seals.
I have almost 500 miles on it and not happy with the brakes. Everything is new, no air in the lines, rear drums are adjusted but I can't get the brakes to lock up. Booster is getting 16 inches of vacuum. Is that too low?
 

Attachments

  • IMG_20230727_221617443.jpg
    IMG_20230727_221617443.jpg
    93.9 KB · Views: 11

sdsupilot

CJ-8 Member
Member
City
OKC
State
OK
Rusty is looking great! Is that the same booster/master that was on when you bought it? I installed that as it originally came with manual brakes.
The brakes were much stronger than the factory power brakes on my 8. That master has a larger bore than the factory power brakes with a dual diaphragm booster. It shouldn't have much travel in the pedal (due to the larger master), but I remember being able to lock the brake more easily than with my factory power brakes. 16" of vacuum should be enough and is pretty good in my opinion considering your elevation.
 

STSFCTN

Active member
Silver Member
City
Centennial
State
CO
Rusty is looking great! Is that the same booster/master that was on when you bought it? I installed that as it originally came with manual brakes.
The brakes were much stronger than the factory power brakes on my 8. That master has a larger bore than the factory power brakes with a dual diaphragm booster. It shouldn't have much travel in the pedal (due to the larger master), but I remember being able to lock the brake more easily than with my factory power brakes. 16" of vacuum should be enough and is pretty good in my opinion considering your elevation.
Thanks, yes the same booster setup.
 

STSFCTN

Active member
Silver Member
City
Centennial
State
CO
Opinions please... based upon my build with the. 1995 302 with the OBD1 codes, I am running lean on both banks with an error code 136 and 172. After smoke test for vacuum leaks, O2 sensor test, cleaning the mass air flow, and fuel pressure test, everything is perfect. But look at this plug, is it showing lean? Any other ideas?
 

Attachments

  • IMG_20230919_182436159.jpg
    IMG_20230919_182436159.jpg
    64.8 KB · Views: 6

FLCJ8

Legacy Registered User
City
Palm Bay
State
FL
Opinions please... based upon my build with the. 1995 302 with the OBD1 codes, I am running lean on both banks with an error code 136 and 172. After smoke test for vacuum leaks, O2 sensor test, cleaning the mass air flow, and fuel pressure test, everything is perfect. But look at this plug, is it showing lean? Any other ideas?
Have you checked the ECT (engine coolant temp) sensor? :shrug:
 
Top