• Notice for iPhone users: DO NOT use the image size reduction option when uploading photos to the forum. This causes portrait images to post as landscape. We have added a warning to the image insert pop-up as well.

Old to new 4 link

1BADCJ8

Legacy Registered User
City
Silver City
State
NM
So back in '15 I finally did a 4 link in the rear of my Scrambler. Well Christmas this year I went wheeling in Socorro, NM with some Pals and I ripped my rear truss for my upper control arms off trying to clime a ledge that's about 9-10ft with a fairly nasty undercut. My pal Terrell in his TJ buggy went up it so I followed, well tried...lol. Later I found out that 2 of the buggies in our group took the by-pass??? Great..:oops:. The drive shaft also ripped the 1350 straps in half and my drive shaft came out at the bottom - Yay :-) It was a blast of a day just the same. SO after this long story I'm rebuilding it all and have re-trussed my 14 bolt and am stretching the wheel base 11 inches! And I have a set of those 43 inch Mickey Thompson Pro XS's on the way. Note in the Pic's that Clayton Off Roads welds broke not mine on the axle :unsure: To thier credit however they did send me a new Truss, I am just not using it - I went with Artec's Short Truss and then used the upper link part of the old truss instead of spending extra dough, plazzed out some gussets and welded it all up.

Thought I'd share the rebuild here as some showed interest the first time around... Still lots to do but here is some pic's of the first build and then the break and then what I've done so far... Still have to box in the frame, weld in the new perches, cut the fender wells and build the inner wells - build shock mounts etc... Still lots to do!
 

Attachments

  • 11219220_10206697583171623_4649505643350397670_n.jpg
    11219220_10206697583171623_4649505643350397670_n.jpg
    89.5 KB · Views: 42
  • 12036620_10206744094894387_8172399907645043766_n.jpg
    12036620_10206744094894387_8172399907645043766_n.jpg
    90.8 KB · Views: 35
  • 12038226_10206744095574404_6241489341545574065_n.jpg
    12038226_10206744095574404_6241489341545574065_n.jpg
    90.8 KB · Views: 35
  • 12039581_10206697582291601_441505019055550576_n.jpg
    12039581_10206697582291601_441505019055550576_n.jpg
    87.4 KB · Views: 35
  • 12047060_10206697584531657_6196192153977554436_n.jpg
    12047060_10206697584531657_6196192153977554436_n.jpg
    120.4 KB · Views: 34
  • AwesomeTruss-1.jpg
    AwesomeTruss-1.jpg
    121.1 KB · Views: 35
  • AwesomeTruss-2.jpg
    AwesomeTruss-2.jpg
    152.2 KB · Views: 35
  • AwesomeTruss-3.jpg
    AwesomeTruss-3.jpg
    132.2 KB · Views: 35
  • AwesomeTruss-4.jpg
    AwesomeTruss-4.jpg
    142.3 KB · Views: 36
  • AwesomeTruss-5.jpg
    AwesomeTruss-5.jpg
    120.5 KB · Views: 36
  • AwesomeTruss-6.jpg
    AwesomeTruss-6.jpg
    185.2 KB · Views: 37
  • 20210116_142723.jpg
    20210116_142723.jpg
    139 KB · Views: 37
  • 20210116_142757.jpg
    20210116_142757.jpg
    145.5 KB · Views: 37
  • 20210116_172536.jpg
    20210116_172536.jpg
    135 KB · Views: 35
  • 20210116_175259.jpg
    20210116_175259.jpg
    76.9 KB · Views: 34
  • 20210116_175454.jpg
    20210116_175454.jpg
    140.3 KB · Views: 35
  • 20210118_174247.jpg
    20210118_174247.jpg
    127.7 KB · Views: 35
  • 20210122_150900.jpg
    20210122_150900.jpg
    106.2 KB · Views: 38
  • 20210122_151611.jpg
    20210122_151611.jpg
    147.4 KB · Views: 41
  • 20210122_173811.jpg
    20210122_173811.jpg
    122.7 KB · Views: 44

1BADCJ8

Legacy Registered User
City
Silver City
State
NM
**I did!!! LOL 😆 No I used the scissors ✂️ to cut a template for the other side 😉
 

sdsupilot

CJ-8 Member
Member
City
OKC
State
OK
I am always a bit leery of butt welding anything structural. Unless properly done it doesn't fully fuse the material. Your new truss looks super beefy though!
 

1BADCJ8

Legacy Registered User
City
Silver City
State
NM
Oh I'm not in the least worried about my welds, it was Clayton Offroads welds that came apart 😉 And there was NO penetration at all - In fairness to them I have to say that they did send me another Truss and it was supposedly welded by Clayton this time, But I didn't plan on using it again. It would prolly be fine with some gusseting but I'm not going to trust it again.
 
Last edited:

1BADCJ8

Legacy Registered User
City
Silver City
State
NM
and thank you. I plan on it not breaking again butthat was the goal the first time also ☺
 

1BADCJ8

Legacy Registered User
City
Silver City
State
NM
I don't know what that one is but I'm going to be at 116, 116.5 - I was at 105 before this.

I looked it up so yes thats correct...
 

1BADCJ8

Legacy Registered User
City
Silver City
State
NM
Here I got the frame boxed back in where I cut it to long. I didn't get As Much wheel base as I wanted - I would have had to Comp cut the back and I didn't want to do that. Not a fan of the look, yes extremely functionable, but not my thing. Then I got the Frame plates in that my pal Todd sent me, cut them for what I needed and did some major frame cleaning up and got them welded on. Got my upper spring perches in place and fully welded.

Then started the wheel well rework - so far it has turned out fantastic, I got some great cuts shaping them I decided to keep a bit more of the stock body parts and the front half of the fender wells is staying in place and I'm going to move the back half back keeping the rounded wells, Its looking super awesome. Then I did the inner wheel well tuck in the front and will do the same in the back before moving them back and filling the middle with sheet steel.

I also cut the rear part of the fender flare (that I made and welded on Long ago) off, it will go back on and AI have steel on the way to fill the middle of that also - Its gonna look cool!

And a REALLY awesome development on my new tires!!! So Its been a couple months and I had the shipping and fulfilment director of Micky Thompson on the phone and we were discussing the issue and how its effecting not just me but others, they were telling my yet ANOTHER 6 weeks for the 42 inch Baja Pro Xs's (what I bought). Long story short after a bunch of phone calls with him and National Wheel and Tire, who I bought them through - He texts me the next day and tells me that they are going to sent me the Baja Pro X's instead - the competition Stickies for NO extra Charge!!!! An 816$ difference - I'm still in disbelieve, but dang happy about it!!!
 

Attachments

  • 20210207_141939.jpg
    20210207_141939.jpg
    105.6 KB · Views: 21
  • 20210207_142019.jpg
    20210207_142019.jpg
    141.8 KB · Views: 21
  • 20210207_154238.jpg
    20210207_154238.jpg
    111.4 KB · Views: 20
  • 20210207_154252.jpg
    20210207_154252.jpg
    123.3 KB · Views: 20
  • 20210207_154329.jpg
    20210207_154329.jpg
    110.1 KB · Views: 20
  • 20210208_172121.jpg
    20210208_172121.jpg
    97.3 KB · Views: 20
  • 20210208_172135.jpg
    20210208_172135.jpg
    108.2 KB · Views: 20
  • 20210213_130108.jpg
    20210213_130108.jpg
    129.2 KB · Views: 19
  • 20210213_130125.jpg
    20210213_130125.jpg
    135.9 KB · Views: 19
  • 20210213_134418.jpg
    20210213_134418.jpg
    122.7 KB · Views: 16
  • 20210213_140020.jpg
    20210213_140020.jpg
    126.5 KB · Views: 16
  • 20210213_140028.jpg
    20210213_140028.jpg
    151.6 KB · Views: 16
  • 20210213_140033.jpg
    20210213_140033.jpg
    122.7 KB · Views: 16
  • 20210213_150549.jpg
    20210213_150549.jpg
    144.7 KB · Views: 16
  • 20210213_150613.jpg
    20210213_150613.jpg
    159 KB · Views: 18
  • 20210213_154314.jpg
    20210213_154314.jpg
    118.7 KB · Views: 18
  • 20210213_154327.jpg
    20210213_154327.jpg
    114.3 KB · Views: 18
  • 20210213_154337.jpg
    20210213_154337.jpg
    109.8 KB · Views: 19
  • 20210213_154443.jpg
    20210213_154443.jpg
    149.2 KB · Views: 21
Top