Baltimore Ed’s ‘02 Scrambler’ed Tj build

bigwalton

Picture cravin' AK Postal nut
Staff member
SOA Member
City
Dexter
State
MI
#21
Running into a wall on the hard tonneau cover.
Have you checked Diabolical? They're doing hard top storage setups for Jeeps. No idea how one would work with a half cab setup, but they're lesser-known, so I thought you might not have found them.
 
City
Aurora
State
NC
#25
Picked up some parts today, a nice Cj draw bar, a Cj s/s vent cover that cleaned up nice with Mothers polish, some tailgate hinges and a set of chrome Laredo style rims complete with very dead tires. The jeep ‘recycle yard’ owner had to remove them from the jeep they were on so I might go back tomorrow and get them. The jeep they were on only looked neglected and abandoned not wrecked so I’m hoping they are ok.
 
City
Aurora
State
NC
#26
Got my rims yesterday so today I’ll drag out the power washer and clean the worst off them before carrying them to my local tire guy so he can remove the tires without scratching the rims up. I’ll pull the ww’s too. Ww’s are perfect .45 bullet alloy. Then I can clean them right. My ss vent cover cleaned up perfectly with Mothers. Turns out that a Cj drawbar will not bolt on a Tj aftermarket bumper with bumperettes, the Tj inside bumperette holes about an inch and a half too far apart. Need to flatten the ends of the bar and drill 2 more holes. Think my rims are Ion brand. 3B943DBB-1B98-40C2-B210-73122BF4F05E.jpeg
 
City
Aurora
State
NC
#28
I think that I missed the mark on my Laredo rims, holes should be triangular. Oh well. They still look better than my awful black rims. I did get my holes drilled in the drawbar and painted. Tomorrow I’ll try to install before it gets too darn hot. And get the rims cleaned. Way too hot in my shop. Pulled my oem fog light covers to clean them tonight [in the house].
 
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don87401

Scrambler Junkie
LIFETIME
CJ-8.com Member
SOA Member
City
Farmington
State
NM
#29
I had my Hi-Lift Jack on the hood like that on my CJ 5, going to put it there on the CJ 6 it worked well on the CJ 5.
 
City
Aurora
State
NC
#30
Cooled off today finally. Put my fog lights back on, found another horn in my barn so now Ripley sounds really like a couple of ‘66-‘69 Furys. Got the draw bar installed. Plan to use it with my bike rack and aluminum hitch carrier not for towing. Got the sticky passenger door fixed too where it was bumping the half top. Start cleaning up my alloy rims tomorrow and get back on my tonneau cover.
 
City
Aurora
State
NC
#31
This is the hinge and aluminum frame for my tonneau. Tomorrow I’ll order the diamond plate. Yesterday Ripley and I went to the Dare County Shooting Complex for my cas club’s monthly match. Wasn’t sure how my knee would do but it was fine, 27 days out from my left knee replacement surgery. Came in third out of 11. Ripley ran like a top 65-70 mph. Though she doesn’t get the mileage that my Edge gets.
CFECE615-5E07-43F5-9B92-71450445695F.jpeg 26B664C6-1B5E-437A-B595-08CC91A79AC8.jpeg E26432F9-327E-47B8-ABC1-67D2FFADAAA5.jpeg
 
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City
Aurora
State
NC
#33
The roll bar is still intact inside of the half cab. It was cut at the tee where the horizontal pipe extended to the rear. GR8TOPS offers a mod to extend the roll bar through the rear of the cab but then you can’t do a full hard tonneau cover. I wanted to make a true lockable ‘trunk’. I’ll build a piece of steel that will be bolted/welded to the tire mount so that when the tailgate is closed the steel will overlap the aluminum cover to prevent it from opening. I’ll use the tailgate lock to lock it.
 
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City
Aurora
State
NC
#34
Went to town and got a belt and blades for my ztr mower and knocked out the yard. On the way home I picked up my 4x8 sheet of DP. Finished the frame, I’ll have to do some research to see where the gas pistons need to be. I’ve got a couple in my barn but don’t know if they’ll work for this.

Update- wrestling with my sliding tonneau frame. I think that the springs will work to move it 3/8 in forward to seal it against the cab when the tailgate is closed. But I’ve got to build a ridged pattern before I cut or drill on my DP.
 
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City
Aurora
State
NC
#36
Replaced the plastic Tj license plate holder with a s/s Cj style plate holder. I’ll have the 4 holes in the body filled and smoothed when I get the whole truck painted this fall. I also put 1.25 rubber blocks under the driver side seat to give me a little more leg room. I made them from one of the rubber bumpers that I removed from the front bumper. Cool air finally!! Started back on my tonneau cover. Just about have my second attempt at a pattern put together. Tomorrow I’ll try to bolt it to the sliding part of the frame. I’ll use my drill press tool that I picked up. Works pretty good to keep your holes perpendicular to the work.
 

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City
Aurora
State
NC
#37
The pattern is done I think, next thing will be to cut it out of my DP, fit it to the cab, gas struts? Screw it to the frame and paint it. Would love to get some kind of edge welded on it to make it more waterproof and 3 dimensional.
Planning to cut my shelf out of the DP first to see what works best [skill saw or jig saw] and get a feel for how it cuts.
D2EF69CF-9B90-4F8A-9963-80070E9E543E.jpeg 4F9A6CAC-3361-4A90-AA16-5E85EA018215.jpeg D0B7DDEA-BFA3-48D9-9D4D-5C885A628C24.jpeg
 
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City
Aurora
State
NC
#39
Carried Ripley to a body shop to get her cleaned and undercoated today. They found a few problems, tailpipe hanger broken, rubbers and bolts between the frame and body could be replaced [which my mechanic knew and has ordered replacements], no leaks but a crusty oil pan might need replacing, some frame issues where ac condensation has dripped on it. I’ll pick it up Wednesday. I want to get my O2 sensors replaced too. Maybe I’ll carry it to my jeep mechanic next week and let him replace a few items. About gotten my shelf knocked out. Pictures soon.
 
City
Aurora
State
NC
#40
Got Ripley from the body shop. Picked up my O2 sensors, expensive little critters. I almost have my shelf build done. Painted my bezel but don’t like it, too much red so today I’ll mask it and paint over some of the red. I replaced my not working lighter with a phone charging port, an easy upgrade and it shows my amps on a display.
 
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