The Colonel Is fixed, picked it up today. Some interesting results.
First, I was proven right, the drag link mounting hole was wallowed out (drilled for a tapered insert to flip the DL.) I didn't do the flip, that was the PO but moving forward I'd bite the bullet and do a new knuckle tapered correctly. That's what I told them to do and we went to the Teraflex replacement knuckles. I should have done this when I put in the Ultimate 44, in retrospect, it would have been the perfect time (I did do a new tapered insert - there was no sign of wobble when I put that axle in, I had no reason to worry/suspect an issue.)
Then the thing I did not expect, three of the four ends in the Steer Smarts steering setup were worn out. Rather disappointed in that. This was the single beefiest steering setup I've ever seen (will post comparison pics when I get the parts back). I put those together on in 2021 and the Jeep doesn't have all that many road miles. Yes, I use it in the dunes, but FAR from beating on it, save a romp here and there (and even that isn't brutal) and it's been off road a few times, but nothing that I would EVER have thought would wear out such a beefy system. The shop said they used to use Steer Smarts (there's a photo of their stuff on their website still), being a MI company, but they saw things not lasting as they should and went to using Teraflex stuff.
So went with Teraflex HD steering with the knuckles, the combo nets 4” more clearance under the tie rod as a benefit at least and the TREs can be tightened when they loosen or rebuilt.
On the trackbar mount, they did not do one. They said that there are two mounting holes for it and I used the top of the two, the steering stabilizer is in the lower one (I need to review this when I get it back, I completely missed that). They think that the angles are fine now with the new setup. I still think that it needed to come up, but I'm not mad about not needing to weld on the U44 and I damn sure hope they are right
Aligned, tires balanced (one TPMS had broken off inside), axles drained/filled, trans drain/filter/fill, driveshafts checked/serviced, new front brakes, left caliper was seized and couldn't be compressed, so new one there (Dynatrac ProGrip big brake setup).
It’s driving great with just a slight wiggle that they attributed to tire wear from the wobble/misalignment because all the tires balanced and the alignment is right.
Not cheap, but glad all of this got fixed and done in a fraction of the time I would have.