Made some serious progress today. Got the heavy duty rear crossmember from
Jason installed. All I can say is, this thing should be a requirement on every Scrambler here! It fits perfectly, the extra frame tabs made the installation 100% stronger, and it looks great!
I should have taken more pictures, but here's what I have.
I started by cutting off the stock piece of tin, and cleaning the frame stubs. I then welded 2 nuts to a drilled plate to match the existing holes in the bottom of my frame. Welded the plate in, better than threaded inserts. Next I took a piece of rectangular tubing and welded it as a support sleeve between the frame rails where the two 1/2" bolts pass through. Don't think it would crush after the side plates were welded in, but hey, overkill is good!
Next I welded all the areas that touched before installing the side reinforcement plates. Basically, if it touched, it got welded.
Next I installed the reinforcement plates. I just bolted them into position and burned them in. One great advantage with the plates is on the inner seam- from the factory the frame doesn't touch the rear crossmember. It does now!
Just have to get the rest of the crud off the welds, prime, and paint.
Thanks again, Jason for providing such a great product!
Tomorrow is shock hoop day. I got the tubes bent this afternoon, I'll post up pics of how they turn out tomorrow.