Now the fun part. The drag link end on the passenger side knuckle was a bit loose. I decided to change all four tie rod ends due to mileage. I bought these Moog TRE'S off Amazon.
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Was pleasantly surprised!!
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My alignment and assembly notes, before removing the tie rod and drag link.
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Quick notes:
1) I installed OK4wd knuckle inserts back in 2010, which enabled me to flip my tie rod and drag link to the top of the knuckles. 94k miles on the little inserts, no issues.
2) I purchased and installed an HD tie rod and drag link back in 2010. These rods use the stock OEM TRE's. No problem with the rods. The TRE'S that came with the rods were crap and got loose after 10k-20k miles. I installed regular NAPA TRE's, they have been good for 74k+ miles. The draglink knuckle TRE had a bit of play, the other 3 were showing their age, but no real complaints.
And drama.
I can not get the passenger side tie rod TRE out of the tube. It is standard thread. I was able to get it to twist out a few turns using a small pipe on the TRE's tapered stud for leverage, until the tapered stud snapped off.
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A few more turns, over two hours, using MAP gas torch and two pipe wrenches.
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I might just have to keep doing this, but the threaded portion of the original TRE is just shredding apart. The inner part is OK, but outer part with the pipe wrench is just getting mauled. 10 minutes of heat might get me two full turns. Repeat. But, the little nub sticking out is almost gone.
In hind sight, maybe welding a 3/4" ID nut over the 11/16 fine thread stud would have been a better option? Might drop it off at the local 4x4 shop and see what they can do.
If I could find and purchase a new HD tie rod end tube that uses the OEM TRE'S l would just buy a new tie rod and quit wasting time. Problem is, I can't find one.
Rusty's makes one, part #RS-TR101-CJ, but it is out of stock. I might call them and see if they have an ETA on restock.
Rugged Ridge makes a HD tie rod and drag link kit, but I don't like it. The tubes are fine, but they use 7/8 threaded rod TRE'S that have the stock CJ taper. That is all fine and dandy, but one of these TRE'S is proprietary. I had this kit on my tan Scrambler. The RR TRE'S wore out in like 10k miles. I could find one of the TRE'S in an off shelf part, could never find the other. Except from RR. Who would not warranty the TRE'S and charged me like $200 for four new TRE'S.
Anyway, that's where I'm at. Too busy at real job this week to mess with it. I have to go to Ole Miss this weekend to pack up and move a nephews stuff back home. Sand Blast the following weekend.
Might have to take a different Jeep to Michigan this year if I can not find a tie rod or repair my current tie rod.