I parked the truck in the garage at the new house last night, intending to take it to the old house first thing in the morning to work on it a bit, but it is raining so the truck is a prisoner here - too many things not painted yet to drive it in the rain
So these two pics in the garage will have to do for now.
About the top - it is stock from the windshield header back to the first bow. We cut the top panel off at the rear wall and sewed the two together there. The rear wall on the stock top is angled about 8 degrees forward, but that wouldn't look right on a pickup, so when I reengineered the rear bow I set it up so the rear wall would angle back a degree or two. This also provides more room to lean the seats back.
The side panels are the stock window panels with the window section cut out of the center. They attach in the stock way. Because of the different angle of the rear wall, we had to resew the curve of the zippers to the new angle.
The rear window still zips out, but we changed the size of the "glass" to be a more appropriate smaller pickup window. No changes were necessary to the zipper, but we did add a plastic strip all along the bottom to slide into the lip on the tub to secure the window - the Brute tub has a lip all along the back just like the regular tub has lips along the side; the plastic strip was removed from one of the side windows and reused.
The Sunrider sunroof still works as stock because the top is stock from the windshield back to the first bow.
Since the top attaches and seals exactly like the stock top, this will be as weather- and wind-proof as the stock top. It is very tight and I drove it on the highway at speed last night to test it and it is really quiet, probably a little quieter than the stock Unlimited top, which is very quiet to begin with.
The modified top definitely looks "factory" - so I'll declare victory on this part of the project and move on to the next step - the truck goes into the body shop Monday morning for painting.
Jeff